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Composite: Capabilities

Our services

Delivering convincing quality is our foremost objective. That’s why we produce all parts in-house not only enabling us to keep complete control across all production stages, but to also achieve a production depth that is second to none in the industry.

Engineering

  • Development and construction of components
  • premasters
  • tools and jigs Material selection
  • dimensioning and calculation of components Conception and planning of product specific production processes including creation of production instructions
  • 3D CAD-System
  • Finite-Element-Method

Tooling

  • Production of premasters
  • Moulds and jigs
  • CAD/CAM Software Tebis


Lay-up

  • Processing of pre-pregs
  • Manufacture of complex parts
  • CNC-controlled ultrasonic cutter
  • Autoclaves up to 2500 mm (diameter) x 4000 mm (length)


Assembly

  • Handling
  • Bonding and assembly
  • Trim shop
  • Malleablising furnaces


CNC-Bearbeitung

  • Trimming and machining of composite structures
  • CAD/CAM Software Tebis
  • 5-axis CNC machining centres


Coating

Design parts are finished on site with clear coat for prototype production and short runs. State-of-the-art painting and drying plants

Quality management

  • 100% process monitoring and documentation
  • 3D 7-axisl index arm with laser scan unit
  • 3D 6-axis index arm
  • 3D-CMM


capricorn COMPOSITE is ISO 9001/2008-certified Logistics according to OEM specification Delivery documents are standardised according to VDA

capricorn COMPOSITE is able to reproduce an annual production and delivery of up to 5000 serial components per project